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#1
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I'm in the process of removing parasitics in the final of a 6DQ5 75W
transmitter (1963 ARRL HB, pg 176), and am in need of source for 2+ watt non-inductive reistors for parasitic traps in grid & plate circuits. Sources for higher wattage carbon composition resistors seem to have dried up. Can ceramic composition resistors, such as Ohmite's OX/OY series be used? They are touted as "non-inductive". Please advise. 73, George, KB1HFT -- Remove "XspamX" to reply to me. |
#2
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On Aug 26, 4:24 pm, "George Kavanagh" wrote:
I'm in the process of removing parasitics in the final of a 6DQ5 75W transmitter (1963 ARRL HB, pg 176), and am in need of source for 2+ watt non-inductive reistors for parasitic traps in grid & plate circuits. Sources for higher wattage carbon composition resistors seem to have dried up. Can ceramic composition resistors, such as Ohmite's OX/OY series be used? They are touted as "non-inductive". Please advise. Those don't say anything about their inductance... think you should consider http://www.ohmite.com/catalog/pdf/tfs.pdf www.telstar-electronics.com |
#3
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Hi,
Talk to Steve at http://www.apexjr.com He has AB carbon comps. For some things, like RF and high transient current, nothing else will do as good, I'm afraid. Cheers, __ Gregg |
#4
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George Kavanagh wrote:
I'm in the process of removing parasitics in the final of a 6DQ5 75W transmitter (1963 ARRL HB, pg 176), and am in need of source for 2+ watt non-inductive reistors for parasitic traps in grid & plate circuits. Sources for higher wattage carbon composition resistors seem to have dried up. Can ceramic composition resistors, such as Ohmite's OX/OY series be used? They are touted as "non-inductive". Please advise. This one keeps coming around... "Inductive" is not a yes/no quantity. Any component has stray inductance, so you always have to ask how much. Carbon composition resistors never were completely "non-inductive"... except by comparison with wirewound resistors. That claim was always a lie, and it shouldn't scare you away from more modern resistors where the manufacturers are being more honest about how much (or how little) inductance there really is. There's a very good reason why carbon composition resistors are becoming hard to find. In professional equipment they have been replaced by metal-film resistors, which are better in almost every way. MF resistors have better stability of the resistance value, and better thermal performance in a smaller package, because the resistive element is on the outside where the heat can get away more easily. MF resistors also have vastly better tolerance of high operating temperatures - which are guaranteed to exist at the anode cap of a transmitting tube. The bugaboo about inductance will go away if you look hard at it. Instead of running scared when you hear the word "inductive", find out how much inductance there really is, and how much it's really going to matter. Scrape off the coating of a typical wire-ended MF resistor, and you will see that the grey metal film has a slow spiral groove cut into it - in effect, the resistive element is a few spiral turns of flat ribbon. Do the same for a range of resistance values, and you'll find that the pitch of the spiral and number of turns will vary from one resistor to the next. The more turns there are, the longer and narrower the ribbon becomes, so the higher the resistance will be. But it is quite rare to find more than about 10 turns, because the manufacturing process becomes too difficult to control accurately. For the next higher resistance value, the manufacturer will step up to a higher-resistivity base material, and drop back to the lowest number of turns. Then the whole cycle of gradually increasing number of turns can repeat up to the next break-point. Incidentally, this also means that even some very high resistance values can also have a very low inductance. There is no universal way to predict which resistance values will have the lowest inductance, because the break-points between about 10 turns and about 1.5 turns will be different from one manufacturer to the next. If you really want to find out, you have to scrape off the coating and look for yourself. If you do that, then measure the dimensions of these little 'coils', count the numbers of turns, and plug the values into the standard formula for inductance. You will find that typical values of inductance for small MF resistors are only a few tens of nanohenries - in fact, not much more than the inductance of the wire leads! The values are in exactly the same ballpark as carbon composition resistors. (I have verified this by direct measurements with a network analyser; and it wasn't easy, because the parasitic inductance values genuinely are so small.) So now you have to ask: will a few tens of nanohenries matter in my circuit? At all frequencies up to about 100MHz, the answer is almost invariably NO. (The only exceptions are when you're trying to make a resistance standard for use in measurements at high frequencies. However, you can make an excellent low-VSWR dummy load by connecting a large number of small MF resistors in parallel, as the parallel connection reduces the effect of the stray inductance.) For all of these reasons, most makers of big power amplifiers have moved to MF resistors for VHF parasitic suppressors - typically a bundle of 2-3 3W resistors in parallel. The critical factor for power dissipation is the RF heating from normal operation at 24-28MHz, where a small fraction of the RF power will be lost in the resistor. With your baby 6DQ5, you can use 0.25W MF resistors whose inductance will be tiny. When you're building retro equipment from the old handbooks, wherever you see 'carbon composition', remember that there weren't any other choices back then. If the ODGs who wrote those books were still around today, they'd all be using metal film. -- 73 from Ian GM3SEK 'In Practice' columnist for RadCom (RSGB) http://www.ifwtech.co.uk/g3sek |
#5
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Talk to Steve at http://www.apexjr.com
He has AB carbon comps. For some things, like RF and high transient current, nothing else will do as good, I'm afraid. =============================== Nice surplus components site , sadly no credit card payments, hence only for local (USA) customers. Frank GM0CSZ / KN6WH |
#6
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In article .com,
Telstar Electronics wrote: On Aug 26, 4:24 pm, "George Kavanagh" wrote: I'm in the process of removing parasitics in the final of a 6DQ5 75W transmitter (1963 ARRL HB, pg 176), and am in need of source for 2+ watt non-inductive reistors for parasitic traps in grid & plate circuits. Sources for higher wattage carbon composition resistors seem to have dried up. Can ceramic composition resistors, such as Ohmite's OX/OY series be used? They are touted as "non-inductive". Please advise. Those don't say anything about their inductance... think you should consider http://www.ohmite.com/catalog/pdf/tfs.pdf www.telstar-electronics.com What values do you need? I have a bunch from the 60's. Clean and never used. If you need a couple and your needs match my supply, I'll just mail them to you. Al |
#7
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On Aug 26, 5:24 pm, "George Kavanagh" wrote:
I'm in the process of removing parasitics in the final of a 6DQ5 75W transmitter (1963 ARRL HB, pg 176), and am in need of source for 2+ watt non-inductive reistors for parasitic traps in grid & plate circuits. Sources for higher wattage carbon composition resistors seem to have dried up. Can ceramic composition resistors, such as Ohmite's OX/OY series be used? They are touted as "non-inductive". Please advise. In several cases (can you say "choke fire in the final cabinet that took out the parasitic suppressors too"?) I've replaced these with 2W/ 3W/5W metal oxide resistors with no problem. I think I was using the el-cheapo Xicons from Mouser. When I've purposefully burnt low-ohm metal oxides (it's surprisingly hard - the resistor literally has to glow red hot for it to happen!) it is clear that while there is a spiral winding, that it's quite wide and only a turn or two for the resistors in the low ohm range and that the turns are extremely wide and fat. They could very well be lower inductance than the original carbon comps. In fact the original choke fire that took out the original parasitic suppressors probably resulted from parasitic oscillation in the finals (I always assumed so - drawing a couple hundred mA with no input, and a bright blue glow from the final compartment, I always thought must be some sort of parasitic!) Tim N3QE |
#8
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You can still get carbon comp resistors at DigiKey. They aren't as cheap as
metal film, but for sensible power ratings they aren't crazy expensive. ... "George Kavanagh" wrote in message . .. I'm in the process of removing parasitics in the final of a 6DQ5 75W transmitter (1963 ARRL HB, pg 176), and am in need of source for 2+ watt non-inductive reistors for parasitic traps in grid & plate circuits. Sources for higher wattage carbon composition resistors seem to have dried up. Can ceramic composition resistors, such as Ohmite's OX/OY series be used? They are touted as "non-inductive". Please advise. 73, George, KB1HFT -- Remove "XspamX" to reply to me. |
#9
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On Aug 27, 2:09 am, Ian White GM3SEK wrote:
George Kavanagh wrote: I'm in the process of removing parasitics in the final of a 6DQ5 75W transmitter (1963 ARRL HB, pg 176), and am in need of source for 2+ watt non-inductive reistors for parasitic traps in grid & plate circuits. Sources for higher wattage carbon composition resistors seem to have dried up. Can ceramic composition resistors, such as Ohmite's OX/OY series be used? They are touted as "non-inductive". Please advise. This one keeps coming around... "Inductive" is not a yes/no quantity. Any component has stray inductance, so you always have to ask how much. Carbon composition resistors never were completely "non-inductive"... except by comparison with wirewound resistors. That claim was always a lie, and it shouldn't scare you away from more modern resistors where the manufacturers are being more honest about how much (or how little) inductance there really is. There's a very good reason why carbon composition resistors are becoming hard to find. In professional equipment they have been replaced by metal-film resistors, which are better in almost every way. MF resistors have better stability of the resistance value, and better thermal performance in a smaller package, because the resistive element is on the outside where the heat can get away more easily. MF resistors also have vastly better tolerance of high operating temperatures - which are guaranteed to exist at the anode cap of a transmitting tube. The bugaboo about inductance will go away if you look hard at it. Instead of running scared when you hear the word "inductive", find out how much inductance there really is, and how much it's really going to matter. Scrape off the coating of a typical wire-ended MF resistor, and you will see that the grey metal film has a slow spiral groove cut into it - in effect, the resistive element is a few spiral turns of flat ribbon. Do the same for a range of resistance values, and you'll find that the pitch of the spiral and number of turns will vary from one resistor to the next. The more turns there are, the longer and narrower the ribbon becomes, so the higher the resistance will be. But it is quite rare to find more than about 10 turns, because the manufacturing process becomes too difficult to control accurately. For the next higher resistance value, the manufacturer will step up to a higher-resistivity base material, and drop back to the lowest number of turns. Then the whole cycle of gradually increasing number of turns can repeat up to the next break-point. Incidentally, this also means that even some very high resistance values can also have a very low inductance. There is no universal way to predict which resistance values will have the lowest inductance, because the break-points between about 10 turns and about 1.5 turns will be different from one manufacturer to the next. If you really want to find out, you have to scrape off the coating and look for yourself. If you do that, then measure the dimensions of these little 'coils', count the numbers of turns, and plug the values into the standard formula for inductance. You will find that typical values of inductance for small MF resistors are only a few tens of nanohenries - in fact, not much more than the inductance of the wire leads! The values are in exactly the same ballpark as carbon composition resistors. (I have verified this by direct measurements with a network analyser; and it wasn't easy, because the parasitic inductance values genuinely are so small.) So now you have to ask: will a few tens of nanohenries matter in my circuit? At all frequencies up to about 100MHz, the answer is almost invariably NO. (The only exceptions are when you're trying to make a resistance standard for use in measurements at high frequencies. However, you can make an excellent low-VSWR dummy load by connecting a large number of small MF resistors in parallel, as the parallel connection reduces the effect of the stray inductance.) For all of these reasons, most makers of big power amplifiers have moved to MF resistors for VHF parasitic suppressors - typically a bundle of 2-3 3W resistors in parallel. The critical factor for power dissipation is the RF heating from normal operation at 24-28MHz, where a small fraction of the RF power will be lost in the resistor. With your baby 6DQ5, you can use 0.25W MF resistors whose inductance will be tiny. When you're building retro equipment from the old handbooks, wherever you see 'carbon composition', remember that there weren't any other choices back then. If the ODGs who wrote those books were still around today, they'd all be using metal film. -- 73 from Ian GM3SEK 'In Practice' columnist for RadCom (RSGB)http://www.ifwtech.co.uk/g3sek Adding to Ian's good words, the larger resistors (1W, 2W and sometimes more) are commonly metal-oxide. They also work well, and have the same few-turn spiral structure that the metal film ones do. Several years ago I measured a little dummy load I made from four 200 ohm 2W metal-oxide parts in parallel. The construction was "tight" so that the leads didn't contribute more inductance than the resistors themselves. I don't have the numbers with me at the moment, but I recall a return loss measurement equivalent to about 1.1 or 1.15:1 at 150MHz, and around 1.5:1 at 450MHz. The metal-oxide resistors have another interesting characteristic. They can dissipate enough power to glow red and do a very respectable job maintaining their resistance value--though expect some change if you let them get that hot. That's a double-edged sword. On the one hand, it's nice to know they will be pretty stable, but if you mount one on a circuit board, you need to make sure that it won't dissipate too much power, because it's quite capable of burning a hole in the board. It's very unlikely that a carbon composition resistor, or a carbon film, or even a normal metal film, will be able to hold its value as well if it gets that hot. Cheers, Tom |
#10
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On Aug 27, 11:17 am, K7ITM wrote:
On Aug 27, 2:09 am, Ian White GM3SEK wrote: George Kavanagh wrote: I'm in the process of removing parasitics in the final of a 6DQ5 75W transmitter (1963 ARRL HB, pg 176), and am in need of source for 2+ watt non-inductive reistors for parasitic traps in grid & plate circuits. Sources for higher wattage carbon composition resistors seem to have dried up. Can ceramic composition resistors, such as Ohmite's OX/OY series be used? They are touted as "non-inductive". Please advise. This one keeps coming around... "Inductive" is not a yes/no quantity. Any component has stray inductance, so you always have to ask how much. Carbon composition resistors never were completely "non-inductive"... except by comparison with wirewound resistors. That claim was always a lie, and it shouldn't scare you away from more modern resistors where the manufacturers are being more honest about how much (or how little) inductance there really is. There's a very good reason why carbon composition resistors are becoming hard to find. In professional equipment they have been replaced by metal-film resistors, which are better in almost every way. MF resistors have better stability of the resistance value, and better thermal performance in a smaller package, because the resistive element is on the outside where the heat can get away more easily. MF resistors also have vastly better tolerance of high operating temperatures - which are guaranteed to exist at the anode cap of a transmitting tube. The bugaboo about inductance will go away if you look hard at it. Instead of running scared when you hear the word "inductive", find out how much inductance there really is, and how much it's really going to matter. Scrape off the coating of a typical wire-ended MF resistor, and you will see that the grey metal film has a slow spiral groove cut into it - in effect, the resistive element is a few spiral turns of flat ribbon. Do the same for a range of resistance values, and you'll find that the pitch of the spiral and number of turns will vary from one resistor to the next. The more turns there are, the longer and narrower the ribbon becomes, so the higher the resistance will be. But it is quite rare to find more than about 10 turns, because the manufacturing process becomes too difficult to control accurately. For the next higher resistance value, the manufacturer will step up to a higher-resistivity base material, and drop back to the lowest number of turns. Then the whole cycle of gradually increasing number of turns can repeat up to the next break-point. Incidentally, this also means that even some very high resistance values can also have a very low inductance. There is no universal way to predict which resistance values will have the lowest inductance, because the break-points between about 10 turns and about 1.5 turns will be different from one manufacturer to the next. If you really want to find out, you have to scrape off the coating and look for yourself. If you do that, then measure the dimensions of these little 'coils', count the numbers of turns, and plug the values into the standard formula for inductance. You will find that typical values of inductance for small MF resistors are only a few tens of nanohenries - in fact, not much more than the inductance of the wire leads! The values are in exactly the same ballpark as carbon composition resistors. (I have verified this by direct measurements with a network analyser; and it wasn't easy, because the parasitic inductance values genuinely are so small.) So now you have to ask: will a few tens of nanohenries matter in my circuit? At all frequencies up to about 100MHz, the answer is almost invariably NO. (The only exceptions are when you're trying to make a resistance standard for use in measurements at high frequencies. However, you can make an excellent low-VSWR dummy load by connecting a large number of small MF resistors in parallel, as the parallel connection reduces the effect of the stray inductance.) For all of these reasons, most makers of big power amplifiers have moved to MF resistors for VHF parasitic suppressors - typically a bundle of 2-3 3W resistors in parallel. The critical factor for power dissipation is the RF heating from normal operation at 24-28MHz, where a small fraction of the RF power will be lost in the resistor. With your baby 6DQ5, you can use 0.25W MF resistors whose inductance will be tiny. When you're building retro equipment from the old handbooks, wherever you see 'carbon composition', remember that there weren't any other choices back then. If the ODGs who wrote those books were still around today, they'd all be using metal film. -- 73 from Ian GM3SEK 'In Practice' columnist for RadCom (RSGB)http://www.ifwtech.co.uk/g3sek Adding to Ian's good words, the larger resistors (1W, 2W and sometimes more) are commonly metal-oxide. They also work well, and have the same few-turn spiral structure that the metal film ones do. Several years ago I measured a little dummy load I made from four 200 ohm 2W metal-oxide parts in parallel. The construction was "tight" so that the leads didn't contribute more inductance than the resistors themselves. I don't have the numbers with me at the moment, but I recall a return loss measurement equivalent to about 1.1 or 1.15:1 at 150MHz, and around 1.5:1 at 450MHz. The metal-oxide resistors have another interesting characteristic. They can dissipate enough power to glow red and do a very respectable job maintaining their resistance value--though expect some change if you let them get that hot. That's a double-edged sword. On the one hand, it's nice to know they will be pretty stable, but if you mount one on a circuit board, you need to make sure that it won't dissipate too much power, because it's quite capable of burning a hole in the board. It's very unlikely that a carbon composition resistor, or a carbon film, or even a normal metal film, will be able to hold its value as well if it gets that hot. Cheers, Tom In addition, about carbon comps... I had been saving them for years, and about three years ago now I went through my whole stash, from 1/4 watt (and even a few 1/10-1/8 watt) to 5 watt monsters, measuring them all--a few thousand of them. (One might ask why I bothered, given the results...) OVER HALF were out of tolerance, many by a LOT. Almost all were high, but the occasional one was low. It wasn't uncommon to measure them at twice the marked value and more. It didn't seem to matter if it was parts salvaged from equipment or unused ones. It didn't seem to matter what brand they were; I could recognize that from the appearance (mainly IRC and Ohmite and some British ones from a manufacturer whose name I've forgotten). I've saved a few of the in- tolerance ones of particularly interesting values, but mostly they were tossed in the trash (out-of-tolerance) and given away (in- tolerance). All in all, they were pretty terrible parts by today's standards. I wouldn't even think of designing one into a production piece of equipment. Cheers, Tom |
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