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#11
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All this is very interesting.... There's a bunch of things I find
confusing. 1) Radiation vs conduction On one hand it's obvious that a layer of dull, IR-black paint has a thermal insulation effect. But the same may be said of ANYTHING surrounding a tube. Even one of the "good" IERC shields must have an insulating effect of sorts. Moreover, the copper "fingers" are metal- shiny, obviously designed to sink heat by conduction, not by absorbing radiation. 2) Terminal filament temperature The issue here isn't avoiding failures as much as increasing tube life. The heat issue in low power devices was much disregarded till close to the end of the tube era, due to engineering, commercial, and I believe psychological effects. In the end, microtubes used in the NORAD systems reached 500k h MTBF, and even before that, repeater amps in transatlantic underwater phone cables had already made major advances in reliability. There is a DoD or Collins study on the matter, claiming that IERC shields improved MTBF over unshielded tubes, if I remember correctly. As in all stable thermal systems, once equilibrium is reached the terminal temperature of cathode and filament can't be independent of what happens at the tube surface. I know how to scrounge up a Wiener bridge or a shunt and measure small deltas in heater current - but where do I look up some ideas on how current is related to temperature, whence what deltas to expect, at least in order of magnitude? Without a theory, even a rough one, as Popper pointed out, there's not much to test.... :-( 3) Cooling effect of going black-body in the IR range Granted, if 90% of the exchange surface eg in an aircooled engine faces . . . itself (think deep cooling fins facing each other) most cooling must come from conduction to a moving ambient medium (aka air). So blackening should not make much difference there. But what about situation where there IS open space around a hot device? Right now, I remember that I know a guy who makes heating systems, including a successful line of radiation heaters: http://www.sabiana.it/download_pubblici/catgen_en.pdf, see the 1st product, called Duck-Strip. The name's an inside joke: they were designed by a Mr. Anatrella - Italian for "cute duckling". The things run on hot water. At a Volkswagen plant those radiators heat people from a vertical distance of over 20m. From an economic standpoint I am not sure it's totally in the company interest to maximize per- surface-unit radiation, but I believe they took a look at paints. They also used to have a gas-fired radiation heater running at a much higher temperature than the water type. I'll ask him... stay tuned. Moreover, some things I found by googling words that came up in this thread: overclocking & paints (uh...) http://www.overclockers.com/tips684/ irrelevant but funny http://members.optusnet.com.au/mcdjim/100_4062s.jpg http://forums.bit-tech.net/showthrea...2a61& t=53048 read what Dampney writes on improving IR absorbtion with "visible and IR" black paint http://thurmalox.com/Upload/Products/Products28.pdf teacher's guide to experiment :-) http://www.ed.psu.edu/ci/Papers/STS/gac-3/in05.htm (no word on measuring temperatures in unreachable recesses) |
#12
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On Thu, 17 Jan 2008 04:27:06 -0800, spamhog wrote:
Dull, black, heat resistant paints have been used to help cool engines for ages. It would be cool (literally) if one could spray and heat-cure unshielded tubes and improve their heat-shedding Is there any indication that such paints, or some vacuum-tube specific types, would help keeping tubes cool by improving heat radiation? I'd love some factual info, if it exists, or educated guesses, rather than uninformed blind guesses, as I am awfully good at doing uninformed blind guesses already! :-) What I know is that the glass will pass a proportion of the IR energy being generated by the outside surfaces of the plate. Depending on just how great a percentage, you may get more heating of the glass from the paint capturing the radiation from inside than you get cooling from the paint re-radiating it to the outside. What I don't know is what will actually be the case. -- Tim Wescott Control systems and communications consulting http://www.wescottdesign.com Need to learn how to apply control theory in your embedded system? "Applied Control Theory for Embedded Systems" by Tim Wescott Elsevier/Newnes, http://www.wescottdesign.com/actfes/actfes.html |
#13
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spamhog wrote:
On Jan 17, 12:48=A0pm, Chuck Harris No, but don't let that stop you from trying it anyway. -Chuck :-) What keeps me is the fact that I have no idea how I could measure the core temperature in a tube! With an infrared thermometer or optical pyrometer. Auto parts stores should have a model in the $20 range. Is heater current temperature-dependent enough as to provide a proxy? No, because the plate temperature is very different than the cathode temperature, and the plate temperature is what you worry about. --scott -- "C'est un Nagra. C'est suisse, et tres, tres precis." |
#14
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Scott Dorsey wrote:
spamhog wrote: On Jan 17, 12:48=A0pm, Chuck Harris No, but don't let that stop you from trying it anyway. -Chuck :-) What keeps me is the fact that I have no idea how I could measure the core temperature in a tube! With an infrared thermometer or optical pyrometer. Auto parts stores should have a model in the $20 range. The hand held infrared thermometers will end up measuring the temperature of the glass, not the elements inside. An optical pyrometer would be the way to measure the filament's temperature (quite crudely), but they are expensive. Is heater current temperature-dependent enough as to provide a proxy? No, because the plate temperature is very different than the cathode temperature, and the plate temperature is what you worry about. The heater temperature should be somewhat dependent on the plate temperature, half of the plate's radiation goes into the center of the tube, which is where the heater is. The heater temperature should vary slightly with plate temperature. A sensitive bridge might be able to measure it, but it would be down in the noise. The plate of a tube doesn't wear out, so it's temperature isn't by itself important. When the tube is evacuated, the plate is induction heated to a nice red/yellow temperature. This is done to remove any absorbed gases and other contaminants. As long as the plate is never heated above this temperature, it won't release more gas. The big reason to worry about the plate getting too hot is the heat it radiates will heat the glass envelope, and may cause it to crack, or melt. -Chuck |
#15
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![]() On Sat, 19 Jan 2008, spamhog wrote: All this is very interesting.... There's a bunch of things I find confusing. 1) Radiation vs conduction On one hand it's obvious that a layer of dull, IR-black paint has a thermal insulation effect. But at very thin layers, it is negligible. Look at house insulation. R-30 is 1-1/2 feet thick plus. A single pane window (single strength) is more like R-1. Glass is a great insulator (compared to, say, copper) but at 1/8 inch thickness its almost not there. Vacuum tube glass is even thinner. But the same may be said of ANYTHING surrounding a tube. Even one of the "good" IERC shields must have an insulating effect of sorts. Moreover, the copper "fingers" are metal- shiny, obviously designed to sink heat by conduction, not by absorbing radiation. You have to compare conduction, convection, and all the mechanisms. 2) Terminal filament temperature The issue here isn't avoiding failures as much as increasing tube life. The heat issue in low power devices was much disregarded till close to the end of the tube era, due to engineering, commercial, and I believe psychological effects. In the end, microtubes used in the NORAD systems reached 500k h MTBF, and even before that, repeater amps in transatlantic underwater phone cables had already made major advances in reliability. There is a DoD or Collins study on the matter, claiming that IERC shields improved MTBF over unshielded tubes, if I remember correctly. As in all stable thermal systems, once equilibrium is reached the terminal temperature of cathode and filament can't be independent of what happens at the tube surface. I know how to scrounge up a Wiener bridge or a shunt and measure small deltas in heater current - but where do I look up some ideas on how current is related to temperature, whence what deltas to expect, at least in order of magnitude? Without a theory, even a rough one, as Popper pointed out, there's not much to test.... :-( There may be some small effects, and it might be more tied to how many times a tube is warmed up from cold, cooled off to cold than actual temperature (in many applications, folks would turn them on and leave everything running [eg. computer monitors, even today]). 3) Cooling effect of going black-body in the IR range Granted, if 90% of the exchange surface eg in an aircooled engine faces . . . itself (think deep cooling fins facing each other) most cooling must come from conduction to a moving ambient medium (aka air). So blackening should not make much difference there. But what about situation where there IS open space around a hot device? That black-body radiation works in both directions, not just absorption. And, it may also be spectrum-dependent so that would have to be measured with instruments, not our (human) eyes. Right now, I remember that I know a guy who makes heating systems, including a successful line of radiation heaters: http://www.sabiana.it/download_pubblici/catgen_en.pdf, see the 1st product, called Duck-Strip. The name's an inside joke: they were designed by a Mr. Anatrella - Italian for "cute duckling". The things run on hot water. At a Volkswagen plant those radiators heat people from a vertical distance of over 20m. From an economic standpoint I am not sure it's totally in the company interest to maximize per- surface-unit radiation, but I believe they took a look at paints. They also used to have a gas-fired radiation heater running at a much higher temperature than the water type. I'll ask him... stay tuned. Moreover, some things I found by googling words that came up in this thread: Its good that you did some google searching, but on the whole I think you are worrying too much about cooling. And, if you do manage to cool the cathode, then emmission would surely suffer. As the ultimate wacky suggestion, you could immerse the tubes in liquid air/nitrogen and really keep them cool (cost a lot of money), but then I'll bet you couldn't "light up the tubes" (with filament voltage) at all. ===== no change to below, included for reference and context ===== overclocking & paints (uh...) http://www.overclockers.com/tips684/ irrelevant but funny http://members.optusnet.com.au/mcdjim/100_4062s.jpg http://forums.bit-tech.net/showthrea...2a61& t=53048 read what Dampney writes on improving IR absorbtion with "visible and IR" black paint http://thurmalox.com/Upload/Products/Products28.pdf teacher's guide to experiment :-) http://www.ed.psu.edu/ci/Papers/STS/gac-3/in05.htm (no word on measuring temperatures in unreachable recesses) |
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