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#1
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Hi, Vacuumlanders (boat division :-) )
I don't spend much of my time on boatanchors but this may be of interest. While restoring a Bendix RA 10DB receiver as part of a CASM, Toronto, Lancaster bomber restoration project, see: http://casmuseum.org/avro_683_lancaster_x.shtml one of the decoupling caps failed spectacularly. It was C54. First there was a smell as plate decoupling resistor R15 (1000 ohms) overheated, then smoke (I think from from R15 paint), then C54 got very hot and oozed a white bubbling substance... B+ had dropped from 221 VDC to 183 VDC... hit the off-switch fast! Fortunately, no dynamotor damage. This unissued, NOS Bendix radio had earlier been powered for about a hour or so in several check-out sessions without any trouble. The cap is one of several marked "Solar TYPE [blank] MADE IN USA .1 MFD 400 VOLTS DC GRD (at one end)" It has a rectangular brown plastic case (bakelite?), about 1 3/8 x 5/8 x 5/16 inches in size. There are several of these in the set, some but not all are under B+. I'll be watching them. I presume this is a mica cap but others may know better. Just one small event in a myriad of restoration experiences, but factual data... not just an anecdote! Cheers, Roger |
#2
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![]() "Engineer" wrote in message ... Hi, Vacuumlanders (boat division :-) ) I don't spend much of my time on boatanchors but this may be of interest. While restoring a Bendix RA 10DB receiver as part of a CASM, Toronto, Lancaster bomber restoration project, see: http://casmuseum.org/avro_683_lancaster_x.shtml one of the decoupling caps failed spectacularly. It was C54. First there was a smell as plate decoupling resistor R15 (1000 ohms) overheated, then smoke (I think from from R15 paint), then C54 got very hot and oozed a white bubbling substance... B+ had dropped from 221 VDC to 183 VDC... hit the off-switch fast! Fortunately, no dynamotor damage. This unissued, NOS Bendix radio had earlier been powered for about a hour or so in several check-out sessions without any trouble. The cap is one of several marked "Solar TYPE [blank] MADE IN USA .1 MFD 400 VOLTS DC GRD (at one end)" It has a rectangular brown plastic case (bakelite?), about 1 3/8 x 5/8 x 5/16 inches in size. There are several of these in the set, some but not all are under B+. I'll be watching them. I presume this is a mica cap but others may know better. Just one small event in a myriad of restoration experiences, but factual data... not just an anecdote! Cheers, Roger The value is somewhat high for a mica cap but its possible and the shape is right. If it is mica its probably a stacked cap rather than silvered mica. I suspect that any modern plastic cap would replace it. GRD probably indicates the outside foil. Grounding that gives some shielding to the cap. It was common for tubular paper caps to indicate the outside foil by a line at one end and this may be the same sort of thing. I don't know the mechanism of its shorting but that is evidently what happened. -- Richard Knoppow Los Angeles WB6KBL |
#3
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Crack that capacitor open. I bet you will find it is paper. You can
save yourself lots of trouble if you replace them all now before something is damaged the next time one of them shorts. --Ed |
#4
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Engineer wrote:
The cap is one of several marked "Solar TYPE [blank] MADE IN USA .1 MFD 400 VOLTS DC GRD (at one end)" It has a rectangular brown plastic case (bakelite?), about 1 3/8 x 5/8 x 5/16 inches in size. There are several of these in the set, some but not all are under B+. I'll be watching them. I presume this is a mica cap but others may know better. It's paper. If you have ANY of these in any location where they can take out an IF can when they fail, PLEASE replace them now. The Xicon film caps are cheap and seem reliable. --scott -- "C'est un Nagra. C'est suisse, et tres, tres precis." |
#5
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On Nov 3, 10:49*am, (Scott Dorsey) wrote:
Engineer wrote: The cap is one of several marked "Solar TYPE [blank] *MADE IN USA *.1 MFD 400 VOLTS DC *GRD (at one end)" *It has a rectangular brown plastic case (bakelite?), about 1 3/8 x 5/8 x 5/16 inches in size. There are several of these in the set, some but not all are under B+. I'll be watching them. *I presume this is a mica cap but others may know better. It's paper. If you have ANY of these in any location where they can take out an IF can when they fail, PLEASE replace them now. *The Xicon film caps are cheap and seem reliable. --scott -- "C'est un Nagra. *C'est suisse, et tres, tres precis." Thanks for all replies. Yes, it's paper! The dielectric is super thin, brown, translucent (likely impregnated), skin-like paper with very low tensile strength - I did not test for burst and tear but will certainly be low! I plan to replace all of these that are under any B+ stress before further restoration. I'll be using modern 0.12 uF, 630 volt, black plastic, rectangular caps (Korean made.) Rare original IF's saved, Scott... and lessons learned! Cheers, Roger |
#6
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Engineer wrote:
snip Thanks for all replies. Yes, it's paper! The dielectric is super thin, brown, translucent (likely impregnated), skin-like paper with very low tensile strength - I did not test for burst and tear but will certainly be low! I plan to replace all of these that are under any B+ stress before further restoration. I'll be using modern 0.12 uF, 630 volt, black plastic, rectangular caps (Korean made.) Everything I buy from Korea is checked very carefully. If I were you I would replace all those tubular paper capacitors with the wax on them. I found some that the leads had come loose and you could twirl the capacitor while the leads were still soldered into the radio. Rare original IF's saved, Scott... and lessons learned! Cheers, Roger Best of luck. Bill Baka |
#7
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On Nov 3, 7:46*pm, Bill Baka wrote:
Engineer wrote: snip Thanks for all replies. *Yes, it's paper! *The dielectric is super thin, brown, translucent (likely impregnated), skin-like paper with very low tensile strength - I did not test for burst and tear but will certainly be low! I plan to replace all of these that are under any B+ stress before further restoration. *I'll be using modern 0.12 uF, 630 volt, black plastic, rectangular caps (Korean made.) Everything I buy from Korea is checked very carefully. If I were you I would replace all those tubular paper capacitors with the wax on them. I found some that the leads had come loose and you could twirl the capacitor while the leads were still soldered into the radio. Rare original IF's saved, Scott... and lessons learned! Cheers, Roger Best of luck. Bill Baka Thanks, Bill. I've used these rectagular black plastic 0.12 (and 0.18) caps for a while now as coupling caps in various amplifiers and radios with no problems - virtually zero mV positive voltages measured on any g1's. I have a bag of each, acquired from a retired EE and radio hobbyist. Also used them for RF decoupling in radios, again no problems. Cheers, Roger |
#8
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Engineer wrote:
Thanks, Bill. I've used these rectagular black plastic 0.12 (and 0.18) caps for a while now as coupling caps in various amplifiers and radios with no problems - virtually zero mV positive voltages measured on any g1's. I have a bag of each, acquired from a retired EE and radio hobbyist. Also used them for RF decoupling in radios, again no problems. Cheers, Roger Roger, I have an old Echophone on my computer desk right now and the bottom is missing as well as the back. It has normal round resistors, octal tubes, and 5 wax covered paper caps. There are other caps that look near the same but no wax on them. Could be the wax oozes out after 60 years or so. There is a foil .25uF @ 200V and 2 electrolytics at 80 uF @ 150VDC and a 30uF @ 150VDC. I have a Heathkit cap checker and a Fluke 77 for checking the resistors so next comes the fire up and check for noise. It isn't, as I always say, rocket science, but a fair amount of work. Of course a schematic would have been nice but I think I can trace it out with not too much problem. There is a cap dangling but I think I know where it goes. My new, small project. Thanks for listening. Bill Baka |
#9
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On Nov 4, 11:32*pm, Bill Baka wrote:
Engineer wrote: Thanks, Bill. *I've used these rectagular black plastic 0.12 (and 0.18) caps for a while now as coupling caps in various amplifiers and radios with no problems - virtually zero mV positive voltages measured on any g1's. *I have a bag of each, acquired from a retired EE and radio hobbyist. *Also used them for RF decoupling in radios, again no problems. Cheers, Roger Roger, I have an old Echophone on my computer desk right now and the bottom is missing as well as the back. It has normal round resistors, octal tubes, and 5 wax covered paper caps. There are other caps that look near the same but no wax on them. Could be the wax oozes out after 60 years or so. There is a foil .25uF @ 200V and 2 electrolytics at 80 uF @ 150VDC and a 30uF @ 150VDC. I have a Heathkit cap checker and a Fluke 77 for checking the resistors so next comes the fire up and check for noise. It isn't, as I always say, rocket science, but a fair amount of work. Of course a schematic would have been nice but I think I can trace it out with not too much problem. There is a cap dangling but I think I know where it goes. My new, small project. Thanks for listening. Bill Baka Two comments... Bill, good luck with the radio project. I have an old cap checker with eye tube (in virtually new condition) but find it of little use, rather it's just a curiosity. A DVM (use your Fluke 77) and a variable B+ voltage source is much more useful. A Q&D check on coupling caps is to measure the voltage on the following g1 - anything over +2 mV to ground is suspect. But don't bother to check the wax caps, just replace them all - electrolytics, too. An earlier post suggested I replace the risky brown 0.1 uF caps in the Bendix RA 10DB receiver if their failure could take out an original IFT. As far as I can see, no shorted decoupling cap can take out any IFT since they are all above the IFT's. But, if they fail, they will take out the 1Kohm decoupling resistor and stress the dynamotor so, as I said, all the ones with B+ on them will be replaced. Cheers, Roger |
#10
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![]() "Bill Baka" wrote in message ... Engineer wrote: Thanks, Bill. I've used these rectagular black plastic 0.12 (and 0.18) caps for a while now as coupling caps in various amplifiers and radios with no problems - virtually zero mV positive voltages measured on any g1's. I have a bag of each, acquired from a retired EE and radio hobbyist. Also used them for RF decoupling in radios, again no problems. Cheers, Roger Roger, I have an old Echophone on my computer desk right now and the bottom is missing as well as the back. It has normal round resistors, octal tubes, and 5 wax covered paper caps. There are other caps that look near the same but no wax on them. Could be the wax oozes out after 60 years or so. There is a foil .25uF @ 200V and 2 electrolytics at 80 uF @ 150VDC and a 30uF @ 150VDC. I have a Heathkit cap checker and a Fluke 77 for checking the resistors so next comes the fire up and check for noise. It isn't, as I always say, rocket science, but a fair amount of work. Of course a schematic would have been nice but I think I can trace it out with not too much problem. There is a cap dangling but I think I know where it goes. My new, small project. Thanks for listening. Bill Baka I am pretty sure that there are some Echophone schematics on BAMA or Nostalgia Air. Echophone was bought by Hallicrafters at some point but they continued to make Echophone products for a time. The famous Hallicrafters S-38 series appears to be based on the Echophone. -- -- Richard Knoppow Los Angeles WB6KBL |
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