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#1
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![]() ================================================== == Disclaimer: This post is for educational purposes only, and no guarantees are offered. Proceed at your own risk. ================================================== == Some of you may have purchased the Palomar Elite 300 amp currently being sold on Ebay and various other places. If you have not bought one yet...don't! The amp has several major design flaws. If you do have the misfortune of owning one of these then the following post may be of interest. ----------------------------------------------------------------------------------------------- How to fix two design flaws in the Palomar Elite 300 amp. Design flaw # 1. The Palomar Elite 300 amp is a class C amplifier. In a nutshell that means your transmit audio on sideband will become distorted as soon as you turn the amp on. No amount of mic adjusting, SWR tuning, cable swapping, or anything else will fix it. The problem is in the amp itself. To fix the problem you or a qualified technician will need to bias the amp for class B or AB1 service. The instructions below will show you how to fix your amp. All you need is basic soldering skills, and a minor understanding of electronic parts. Here is the bias fix. ------------------------------------------------------------------------------------------------------ You may need to remove the Palomar Elite 300 from the housing to do this mod. I took off the front face plate, removed the four allen screws holding the heat sink to the two final output transistors, removed the screws holding the two female coax connectors from the back of the plate, and then took the little plastic holder from around the main DC wires. The unit slides out of the front at that point. 1) Look at the top of the circuit board from the front of the amp. 2) To the left of the smaller input broadband transformer there is a ferrite bead. 3) Unsolder the farther leg of the ferrite bead which is closest to the back panel. Leave the other leg where it is. If you look at the back of the circuit board the leg you want to unsolder is the leg that goes to ground. 4) Solder a silicon diode with the cathode (the line) facing away from the ferrite bead to the leg of the ferrite bead you previously unsoldered. I used a Radio Shack 1000 PIV 2.5 amp silicon diode - catalog # 276-1114. 5) Solder the cathode side of the diode (the white line) facing down in the little hole the one leg of the ferrite bead was soldered in. See the picture at; http://www.shadowstorm.com/cb/Paloma...Bias-fix-2.jpg 6) Get a 100uh RF choke from Radio Shack (Catalog #: 273-102). 7) Solder one end of the RF choke to the solder covered side of the larger output broadband transformer. See the picture at; http://www.shadowstorm.com/cb/Paloma...Bias-fix-1.jpg 8) Solder a 100 ohm 1 watt resistor to the other end of the RF choke. I used a Radio Shack metal oxide resistor - Radio Shack catalog # 271-152. 9) Solder the other end of the 100 ohm resistor to the junction where the ferrite bead and the diode you previously soldered meet. If the resistor gets too hot during transmit Radio Shack carries a 10 watt 100 ohm resistor, but it is kind of big. 10) Make sure none of the exposed wire from the parts you added touches the bottom, top or sides of the metal case. 11) Re-assemble the Palomar Elite 300. 10) You're done! Your sideband tranmit audio with the Palomar Elite 300 should now be clear. -------------------------------------------------------------------------------------------------------- Design flaw # 2. On another issue, the Palomar Elite 300 does not filter RF from the B+ line, so the DC power leads act like an antenna just like the regular antenna. The RF running up the DC power chord kept tripping out my power supply until I wrapped the DC power chord around a large ferrit core just outside of the amp chassis. (Radio Shack 273-104) . ----------------------------------------------------------------------------------------------------------- There are other design flaws as well (like a nasty impedance mismatch for both broadband transformers), but these are the only two I have attempted to fix so far. |
#2
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A stupid design, poorly built. I love it. Maybe the impedence msimatch
will blow up a few keyclown radios. That's a good thing. Shane, you should quit flipping your wrist for these queens. |
#3
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Man thats a great post, good going.
Jay in the Mojave Scooby Don't wrote: ================================================== == Disclaimer: This post is for educational purposes only, and no guarantees are offered. Proceed at your own risk. ================================================== == Some of you may have purchased the Palomar Elite 300 amp currently being sold on Ebay and various other places. If you have not bought one yet...don't! The amp has several major design flaws. If you do have the misfortune of owning one of these then the following post may be of interest. ----------------------------------------------------------------------------------------------- How to fix two design flaws in the Palomar Elite 300 amp. Design flaw # 1. The Palomar Elite 300 amp is a class C amplifier. In a nutshell that means your transmit audio on sideband will become distorted as soon as you turn the amp on. No amount of mic adjusting, SWR tuning, cable swapping, or anything else will fix it. The problem is in the amp itself. To fix the problem you or a qualified technician will need to bias the amp for class B or AB1 service. The instructions below will show you how to fix your amp. All you need is basic soldering skills, and a minor understanding of electronic parts. Here is the bias fix. ------------------------------------------------------------------------------------------------------ You may need to remove the Palomar Elite 300 from the housing to do this mod. I took off the front face plate, removed the four allen screws holding the heat sink to the two final output transistors, removed the screws holding the two female coax connectors from the back of the plate, and then took the little plastic holder from around the main DC wires. The unit slides out of the front at that point. 1) Look at the top of the circuit board from the front of the amp. 2) To the left of the smaller input broadband transformer there is a ferrite bead. 3) Unsolder the farther leg of the ferrite bead which is closest to the back panel. Leave the other leg where it is. If you look at the back of the circuit board the leg you want to unsolder is the leg that goes to ground. 4) Solder a silicon diode with the cathode (the line) facing away from the ferrite bead to the leg of the ferrite bead you previously unsoldered. I used a Radio Shack 1000 PIV 2.5 amp silicon diode - catalog # 276-1114. 5) Solder the cathode side of the diode (the white line) facing down in the little hole the one leg of the ferrite bead was soldered in. See the picture at; http://www.shadowstorm.com/cb/Paloma...Bias-fix-2.jpg 6) Get a 100uh RF choke from Radio Shack (Catalog #: 273-102). 7) Solder one end of the RF choke to the solder covered side of the larger output broadband transformer. See the picture at; http://www.shadowstorm.com/cb/Paloma...Bias-fix-1.jpg 8) Solder a 100 ohm 1 watt resistor to the other end of the RF choke. I used a Radio Shack metal oxide resistor - Radio Shack catalog # 271-152. 9) Solder the other end of the 100 ohm resistor to the junction where the ferrite bead and the diode you previously soldered meet. If the resistor gets too hot during transmit Radio Shack carries a 10 watt 100 ohm resistor, but it is kind of big. 10) Make sure none of the exposed wire from the parts you added touches the bottom, top or sides of the metal case. 11) Re-assemble the Palomar Elite 300. 10) You're done! Your sideband tranmit audio with the Palomar Elite 300 should now be clear. -------------------------------------------------------------------------------------------------------- Design flaw # 2. On another issue, the Palomar Elite 300 does not filter RF from the B+ line, so the DC power leads act like an antenna just like the regular antenna. The RF running up the DC power chord kept tripping out my power supply until I wrapped the DC power chord around a large ferrit core just outside of the amp chassis. (Radio Shack 273-104) . ----------------------------------------------------------------------------------------------------------- There are other design flaws as well (like a nasty impedance mismatch for both broadband transformers), but these are the only two I have attempted to fix so far. |
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