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The other thread got me thinking, so I pulled out some equipment to do a
little test. I looked through my stack of magnetrons to find the worst looking one for the experiment. I found one that I had pulled out of an old microwave that had been setting outside for a while. The outer case was heavily rusted to the point that it wasn't likely that I was ever going to use it as a replacement if I had a microwave that had a magnetron die in it. But the inner tube, and cooling fins was in good shape. I made up a transformer with a secondary of 3.3V under load, to drive the filament. The filament current is about 12A. Total filament wattage is about 40W. For testing applications, I used a 0 to 350V DC supply, with a maximum output of 200mA. With magnets in place I could run the voltage up to 350V and only a few milliamps of current would flow. The needle on the meter of the field strength meter setting right by the antenna of the magnetron never moved. 350V is way to low for the electron stream to overcome the restraining force of the magnetic field, to allow anode current. Let alone generate enough radial electron velocity to start oscillations. So, I took off the outer case off the magnetron tube assembly. I removed the two magnets. Then I hooked it up to the filament supply and checked it again. Without the magnets, it conducts a LOT more current at low voltages. Here is the basic current voltage and plate dissipation readings. 50mA at 80V 4W 100mA at 134V 13.4W 150mA at 172V 25.8W 200mA at 220V 44W Estimated 500mA voltage around 500V or 250W Not quite as good as a 5U4 element. But pretty close to the voltage drop you would see from a 5Y3 element. With a PRV of well over 4KV. Probably easily 10KV. I don't have the equipment on had to see how high of a voltage it will take before it flashes over. The obvious limiting factor that I can see is the spacing between the filament terminals and the grounded case(plate) of the tube. With the tube I have, that is about 5/8 of an inch. The reference book I have shows the worst case breakdown situation(needle gap) to be about 20KV for that distance. Best case, about 40 KV. If the tube would flash over internally first, is something I don't know. Power supplies based on two magnetrons with the above specs. For a 2KV 200mA 400W supply....... A full wave supply with a 2.2KV-0-2.2KV transformer driving two de-maged magnetrons driving a filter choke. It would drop about 200V in the magnetrons. Power loss would be 40Wfiliment plus 20W plate loss, for a total loss of 60W each. Total losses would be 120W at full load. 80W at no load. 77% efficient at full load. For a 4KV 200mA 800W supply....... A full wave supply with a 4.2KV-0-4.2KV transformer driving two de-maged magnetrons driving a filter choke. It would drop about 200V in the magnetrons. Power loss would be 40Wfiliment plus 20W plate loss, for a total loss of 60W each. Total losses would be 120W at full load. 80W at no load. 87% efficient at full load. For a 4KV 500mA 2000Wsupply. A full wave supply with a 4.5KV-0-4.5KV transformer driving two de-maged magnetrons driving a filter choke. It would drop about 500V in the magnetrons. Power loss would be 40Wfiliment plus 250W plate loss, for a total loss of 290W each. Total losses would be 580W at full load. 80W at no load. 77.5% efficient at full load. The largest supplies you could probably make is a 10KV 500mA 5,000W supply with two tubes and an efficiency of 90%. Or a 20KV 500mA 10,000W full wave bridge supply, with four tubes, with and efficiency of around 90% There is a couple lower wattage magnetrons I have, that have a filament current around 8A. The largest one has a filament current around 15A The neat thing is, you can see the glow of the filament through the ceramic ring on the top of the tube. The ceramic ring gives of a light orange glow. Hope people on the news group find this info interesting, if not useful. |
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