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#22
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Michael Coslo wrote:
Scott wrote: I just put a glob of solder on the soldering iron tip and dunk the enameled wire into it until the enamel melts and the solder tins the end of the wire. Been doing that for over 20 years now.... Really Scott, if it hasn't tinned after 20 years, it probably isn't going to... hehe, sorry, couldn't help myself! ;^) - 73 de Mike N3LI - LOL! Ha! Good one. I didn't even catch that one ![]() English teacher would probably slap me for that one ![]() Scott N0EDV |
#23
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From: Michael Coslo on Thurs, May 29 2008 6:02 am:
AF6AY wrote: From: (Dave Platt) wrote on Mon, May 26 2008: In article , W3CQH wrote: I wonder if items such as Strip-X became obsolete due to changes in insulation composition, i.e. not working on new types of insulation. But I do agree about the folk who would protect us from ourselves. Strip-X was pretty innocuous stuff. As far as I could tell from communications with General Cement, it was FEDERAL REGULATIONS that was the issue. GC already had over a hundred products in its catalog so they weren't going to suffer any real loss in income. They've been making 'radio' chemical products for over 75 years. Did you by any chance try some old style enameled wire in your experiment above? "Experiment?" The only experimentation I did was well AFTER my last bottle of Strip-X was used up, residue dried out. Strip-X from GC worked for me the first time I tried it long, long ago. That experimentation I wrote about was to find a possible substitute for GC Strip-X. GC Strip-X has worked on enamel-coated magnet wire, PolythermalEze (a trade name), different kinds of wire-wrap wire. It didn't work on the surplus Teflon-coated #25 AWG magnet wire I got surplus from a transformer maker (#25 is an odd gauge, heh heh, but the transformer makers use practically every gauge in the AWG table). Tetrafluouroethylene is pretty inert stuff so few chemicals will affect it. Teflon also abrades easily compared to other insulations so it is relatively easy to strip with a knife. The acetone issue is a strange one. Acetone is one of the safer solvents out there, heck our body even produces some acetone. I think that should be 'acetyls' in the human body, not acetone per se. shrug Acetone won't strip off enamels or other polymers used on magnet wire. I tried that, too, also toluene. Acetone as a solvent was dropped from the model hobby industry chemicals once gas-powered models started using "hot fuel," the methanol-based stuff for glow plug engines that took over from real spark plug ignition model gas engines in the late 1940s. Methanol softened acetate-based paints, whereas the 'ordinary' gasoline used in spark ignition engine fuel did not affect acetone-solvent lacquer commonly called "dope" in model hobby industry jargon. For years Testor Chemical Company, also in Rockford, IL, had lacquer paint bottle labels of DOPE in all- capitals, something you just CANNOT DO in today's restrictive society. Building model airplanes was fun, the "dope" smelled very nice, so the blue-noses made all kinds of bad noises about the "evils" of having fun in a hobby. Sigh. Digression: The first small two-cycle gasoline engines used real spark plugs of very small size. I still have two Champion brand spark plugs in a storage area...less than a half-inch long...and those are for the big class C and D engine displacements. I learned to solder wires properly by making the spark ignition packages for gas-powered models. The "spark coil" for those was a tiny one that was picked up by the first electronic flash units for camera use in the 1950s...ideal for igniting the Xenon flash tubes that replaced the one-shot photoflash bulbs. Yes, I was emitting "spark" RF in the late 1940s with those spark-ignition engines, all without being licensed to do so. So were other gas-engine modelers and just about EVERY running automobile of that time! :-) My late father-in-law was a polymer chemist. He died in 1977 so can't help me. I just hope that some chemist could come to the aid of us hobbyists using coated magnet wire and provide us with a GOOD product like Strip-X was. Meanwhile, it's back to being VERY careful with a sharp X-Acto knofe and scraping coatings. With #34 AWG that requires Zen-like calmness... That is an understatement1 8^) I have to make sure I am in a good mood, and no coffee for me that day before I attempt that sort of thing. Coffee calms me down. Always has. Makes for good moods. :-) Actually, I use a fine emery finishing paper to strip fine gauges of enamel-coated wire. I've used X-Acto hobby knives for the heavier gauges. Emery paper (easy to get at do-it- yourself stores) allows a gentle stroking of a folded emery paper over the wire. I find it works better to draw the emery paper over the wire rather than pulling the wire through the paper. Less nicking than with a knife blade for #28 to #34. I just finished a few small toroid inductors using #34 enamel-covered last week. Not recommended for beginners. :-) PATIENCE (in all-caps) is needed to make toroids of the T37 size (about 3/8" OD), drawing a very-carefully-folded wire bundle through the center hole in a toroid core. :-) THAT is the "Zen" thing. Good self-control is absolutely necessary, can't use slap-dash hurry-up behavior. By the way, don't use "Q-Dope" for coating finished inductors, any type. Despite what the ads say, it does NOT enhance the coil's Q. Trials of before-after measurements on a Q-Meter haven't shown goodness. ALL coatings degrade inductor Q. I've found that oil-based 'maritime' clear varnish to result in less degredation of Q than other coatings. I've used McCloskey "Gym-Seal" brand with good success on making inductor coatings that adhere to windings for years. It is available nationally in do-it-yourself stores. Q-Dope (originally acetate-solvent based, now probably using toluene solvent) will "lift" from smooth surfaces within a year in climates with only moderate humidity. Q-Dope only adheres well to all-polymer-based surfaces, won't get into fine pores. 'Maritime' varnishes NOT polyurethane based DO grab porous surfaces. I've tried various polyurethane- based varnishes with mixed results; the makers of those apparently have a rather large variation of ingredients. Varnishes take 2, 3 days to properly cure if used on coils. That's the down-side of using the stuff in hobby applications. However, on a Q-Meter the characteristics of 'maritime' varnish coated inductors don't change much after it has reached a tacky state, roughly 12 hours after application. It ain't for 'weekender' projects started on a Saturday and 'finished' on Sunday. 73, Len AF6AY |
#24
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On May 28, 5:18*pm, Mike Silva wrote:
On May 26, 12:43*pm, "W3CQH" wrote: Does anybody have the name of the substance that was sold years ago for removing the enamel coating from wires, or maybe the name of something new? You would soak the wire in it and it would soften the coating and then you just wiped the goop off the wire. 73's I've always burned off the insulation with a lighter, removed the remaining ash with a couple swipes of very fine sandpaper, and tinned. *Never had a problem yet. Mike Same idea but I use an alcohol burner like the ones that used to come in chemistry sets. Those burners are incredably useul. Combined with a blowpipe you can melt glass and braze small parts. Jimmie |
#25
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On May 29, 9:34�am, Michael Coslo wrote:
wrote: On May 28, 8:03 am, gwatts wrote: AF6AY wrote: The do-gooders done did too much with all those warnings and attempts to protect us all from everything. If a product is dangerous, why shouldn't it have warnings? Particularly when there are known carcinogens and other health hazards involved? It's not being a "do-gooder" or "doing too much" to discover hazards and eliminate or contain them. I think it a matter of magnitude. Not really. See below. Some items such as Benzene are pretty dangerous and have an established track record of making people sick. Those should go whenever possible. Agreed. OTOH, the little bottle of Strip-X with it's foul stench is probably not going to cause anyone harm outside of self inflicted (i.e. suicide attempts) But it *is* dangerous stuff, and should have adequate warnings, shouldn't it? What does "do-gooder done did too much with all those warnings and attempts to protect us all from everything." really mean? Are there too many warnings on dangerous chemicals? More important, do we really *know* that Strip-X isn't going to cause anyone harm unless intentionally abused? Did every user of the stuff do so in a "well-ventilated area"? I think not. Of course, I'm not so sure if Strip-X was discontinued because of health concerns or that it just didn't work any more on new generations of enameled wire. AFAIK, it worked on all enameled wire. Teflon isn't an "enamel". Sure, not everyone who uses Strip-X will get cancer. But some of the components of it are known carcinogens, and a proven hazard. More important, we can't know ahead of time who the susceptible folks are. More likely, they looked at the *possibility* of such a lawsuit, the scientific evidence of the hazards of the ingredients, the limited profit and declining sales, and just stopped making the product. Once a chemical is shown to be dangerous, the manufacturers can't claim ignorance anymore. Since the formula for Strip-X appears to be in the public domain, anybody can make it and sell it. Would *you* be willing to set up shop to make it and sell it, with all the risks that entails, and the very limited market for it? There you touch on the real issue with items like Strip-X. The manufacturing side. While I might have my little bottle that I get out a time or two during the day, the people making the stuff have exposure issues well beyond that. Depending on the manufacturing process. The history of industry is full of examples of people being slowly killed at work by exposure to hazards. Asbestos, radium paint, carbon tet, MEK, all sorts of wonderful stuff. The fact that something doesn't kill everyone who gets near it doesn't make it safe enough. My main point is that while we might not get much exposure, those who produce it just might be getting serious contact with nasty chemicals. 'zactly. It's all about avoidable risk. Another example: Once upon a time, cars had single main hydraulic brake systems. The master cylinder had one pump that fed all four wheel cylinders. It was simple and effective, but a failure anywhere in the system (wheel cylinder, master cylinder, brake lines, etc.) meant total hydraulic brake system failure. Then the "do-gooders" pushed for dual brake systems, on the theory that most single failures would leave half the brake system working, plus a warning system. Critics said that the cost and complexity were too much, and that complete brake failure was very rare in then-modern cars with single systems. The "do-gooders" won, and dual brake systems with warnings became the standard. Was that excessive? I guess it depends on whether you've ever had the brake pedal go right to the floor at a critical moment. 73 de Jim, N2EY |
#26
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The best product for stripping enamel wire is one which not many
hobbyists will have around the home: a solder pot. Foster Transformer in Cincinnati used this method for stripping enamel and tinning the ends of transformer leads simultaneously. All they did was do straighten out the leads and dip the wire ends into the pot for about five seconds. Dave K8MN |
#27
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On Jun 1, 1:24�pm, Dave Heil wrote:
The best product for stripping enamel wire is one which not many hobbyists will have around the home: �a solder pot. Yup. I've used them. Of course someone might protest that the discussion is about doing the job *chemically*.... Foster Transformer in Cincinnati used this method for stripping enamel and tinning the ends of transformer leads simultaneously. �All they did was do straighten out the leads and dip the wire ends into the pot for about five seconds. Pretty much standard in the electronics industry, really. Faster and less costly than Strip-X for production work. At Southgate Radio, for multiple units, an improvised solder pot is made by heating a cleaned-out tuna can full of solder splashes over a propane torch or stove burner(with appropriate safety precautions). For small jobs, a blob of solder on the 100 watt American Beauty iron does the job. Elecraft transceiver kits (except the K3) require that you wind toroids and strip the wire ends. They recommend the solder-blob method, and since the wire is relatively small you don't need a big iron. My military-surplus Weller WCTPK kit does the job very well. 73 de Jim, N2EY |
#28
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#29
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#30
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Dave Heil wrote:
The best product for stripping enamel wire is one which not many hobbyists will have around the home: a solder pot. I've used them. They work like a champ. I think we dipped them in flux for a second too. - 73 de Mike N3LI - |
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