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#1
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This is not ham radio related but I know you guys have the answer.
I need to store a car unattended for a winter in the midwest. And I want to put a tricke charge on the battery. I'd rather not buy a fancy trickle charger because it would probably get stolen. On the other hand I have a vast array of wall wart transformers. If I connected one of these transformers how many milliamps should it put out at 12V? Or rather what's the least current that would do the job? It seems that lead acid batteries can dissipate too much current as heat. In other words I could probably feed it one amp continuously. But would 100 mA at 12V do the job? I'd hate to lose a 1-Amp wall wart. Thanks for your help. |
#2
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You really don't want to trickle-charge the battery with high current..
that will cause the electrolyte to boil out and will kill the battery for good. You want to use one of your wall warts to power a voltage regulator such as a LM117 or LM217, so that you can adjust it to exactly the float level of a lead-acid battery, that is, 13.6 - 13.8 volts. Look up the data sheet for one of those regulators and build it to output the float voltage. The battery will only demand the current that it needs to stay fully charged. The LM117/217 can pass up to 1 amp, but more likely will be limited by the capability of your wall-wart. Again, this is OK, since the battery, once fully charged, will need only a few milliamps. I recommend the LM117 or LM217 because of the low temperature extremes that it may encounter in the midwest winter. The LM317 is rated for operation down to 0degC, or 32F. I'll bet your winter will get down significantly below that, so be safe and use a component that's rated to handle the temperature extreme. If you still need help after getting the data sheet for the regulator, come back here with your questions. Cheers!!!! -- Tweetldee Tweetldee at att dot net (Just subsitute the appropriate characters in the address) Never take a laxative and a sleeping pill at the same time!! "Bruce W...1" wrote in message ... This is not ham radio related but I know you guys have the answer. I need to store a car unattended for a winter in the midwest. And I want to put a tricke charge on the battery. I'd rather not buy a fancy trickle charger because it would probably get stolen. On the other hand I have a vast array of wall wart transformers. If I connected one of these transformers how many milliamps should it put out at 12V? Or rather what's the least current that would do the job? It seems that lead acid batteries can dissipate too much current as heat. In other words I could probably feed it one amp continuously. But would 100 mA at 12V do the job? I'd hate to lose a 1-Amp wall wart. Thanks for your help. |
#3
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You really don't want to trickle-charge the battery with high current..
that will cause the electrolyte to boil out and will kill the battery for good. You want to use one of your wall warts to power a voltage regulator such as a LM117 or LM217, so that you can adjust it to exactly the float level of a lead-acid battery, that is, 13.6 - 13.8 volts. Look up the data sheet for one of those regulators and build it to output the float voltage. The battery will only demand the current that it needs to stay fully charged. The LM117/217 can pass up to 1 amp, but more likely will be limited by the capability of your wall-wart. Again, this is OK, since the battery, once fully charged, will need only a few milliamps. I recommend the LM117 or LM217 because of the low temperature extremes that it may encounter in the midwest winter. The LM317 is rated for operation down to 0degC, or 32F. I'll bet your winter will get down significantly below that, so be safe and use a component that's rated to handle the temperature extreme. If you still need help after getting the data sheet for the regulator, come back here with your questions. Cheers!!!! -- Tweetldee Tweetldee at att dot net (Just subsitute the appropriate characters in the address) Never take a laxative and a sleeping pill at the same time!! "Bruce W...1" wrote in message ... This is not ham radio related but I know you guys have the answer. I need to store a car unattended for a winter in the midwest. And I want to put a tricke charge on the battery. I'd rather not buy a fancy trickle charger because it would probably get stolen. On the other hand I have a vast array of wall wart transformers. If I connected one of these transformers how many milliamps should it put out at 12V? Or rather what's the least current that would do the job? It seems that lead acid batteries can dissipate too much current as heat. In other words I could probably feed it one amp continuously. But would 100 mA at 12V do the job? I'd hate to lose a 1-Amp wall wart. Thanks for your help. |
#4
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In article ,
Bruce W...1 wrote: This is not ham radio related but I know you guys have the answer. I need to store a car unattended for a winter in the midwest. And I want to put a tricke charge on the battery. I'd rather not buy a fancy trickle charger because it would probably get stolen. On the other hand I have a vast array of wall wart transformers. If I connected one of these transformers how many milliamps should it put out at 12V? Or rather what's the least current that would do the job? I would guess that 100 milliamperes would be more than sufficient to overcome any self-discharge of the battery, as long as the vehicle doesn't have any electronics onboard which are drawing current. It seems that lead acid batteries can dissipate too much current as heat. In other words I could probably feed it one amp continuously. You really don't want to do that. The reason is this: in order for a car battery to be drawing 1 amp of charge current on a continuous basis, you're going to have to boost the voltage up fairly high. You'd probably exceed the electrolysis voltage, and much of the current would end up breaking down the water in the electrolyte into oxygen and hydrogen. If your battery's design and chemistry don't allow the gasses to be recombined into water fast enough, you'd be at risk of "boiling" the battery dry. But would 100 mA at 12V do the job? I'd hate to lose a 1-Amp wall wart. Lead-acid batteries are happiest if you feed them a well-regulated charge/float voltage, with suitable current limiting. Using an unregulated or weakly-regulated 12-volt wall-wart is probably not a good idea - these wall warts tend to deliver a rather high voltage (often 16-18 volts) under conditions of little or no load. Depending on the specific wall-wart you choose, and the condition and type of your battery, you might end up electrolyzing away the water faster than the battery can recombine the hydrogen and oxygen. Losing a wall-wart would be annoying; losing the battery would be worse ;-) The best thing to do is get (or build) yourself some sort of well-regulated trickle charger. 100-200 mA is probably more than plenty for this application, as long as it's provided at a well-regulated voltage. Most battery companies seem to recommend between 13.6 and 13.8 volts for a "float charging" application - at this voltage, the battery will self-regulate the amount of current it takes and will not overcharge or electrolyze itself. One knowledgeable amateur I know, recommends sticking to a lower 13.5 volts to ensure safe float-charging under a wide range of charge conditions and temperatures. About a year ago I put together a simple float charger to keep the 65-amp-hour glassmat battery in our city's RACES ham-shack properly charged. It's a simple design, based on the jellybean LM317 three-terminal regulator IC and on the schematics in National Semiconductor's data sheet for this IC. My version includes reverse polarity and short-circuit protection, a charge float voltage which is adjustable over a span of a volt or so, and built-in current limiting to protect the wall wart (a 200 mA 16-volt unit, if I recall correctly). It's not a bad one-afternoon project and the components are the sort of thing most homebrewers are likely to have in their junk-box. Schematic is at http://www.radagast.org/~dplatt/hamradio/charger.pdf -- Dave Platt AE6EO Hosting the Jade Warrior home page: http://www.radagast.org/jade-warrior I do _not_ wish to receive unsolicited commercial email, and I will boycott any company which has the gall to send me such ads! |
#5
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In article ,
Bruce W...1 wrote: This is not ham radio related but I know you guys have the answer. I need to store a car unattended for a winter in the midwest. And I want to put a tricke charge on the battery. I'd rather not buy a fancy trickle charger because it would probably get stolen. On the other hand I have a vast array of wall wart transformers. If I connected one of these transformers how many milliamps should it put out at 12V? Or rather what's the least current that would do the job? I would guess that 100 milliamperes would be more than sufficient to overcome any self-discharge of the battery, as long as the vehicle doesn't have any electronics onboard which are drawing current. It seems that lead acid batteries can dissipate too much current as heat. In other words I could probably feed it one amp continuously. You really don't want to do that. The reason is this: in order for a car battery to be drawing 1 amp of charge current on a continuous basis, you're going to have to boost the voltage up fairly high. You'd probably exceed the electrolysis voltage, and much of the current would end up breaking down the water in the electrolyte into oxygen and hydrogen. If your battery's design and chemistry don't allow the gasses to be recombined into water fast enough, you'd be at risk of "boiling" the battery dry. But would 100 mA at 12V do the job? I'd hate to lose a 1-Amp wall wart. Lead-acid batteries are happiest if you feed them a well-regulated charge/float voltage, with suitable current limiting. Using an unregulated or weakly-regulated 12-volt wall-wart is probably not a good idea - these wall warts tend to deliver a rather high voltage (often 16-18 volts) under conditions of little or no load. Depending on the specific wall-wart you choose, and the condition and type of your battery, you might end up electrolyzing away the water faster than the battery can recombine the hydrogen and oxygen. Losing a wall-wart would be annoying; losing the battery would be worse ;-) The best thing to do is get (or build) yourself some sort of well-regulated trickle charger. 100-200 mA is probably more than plenty for this application, as long as it's provided at a well-regulated voltage. Most battery companies seem to recommend between 13.6 and 13.8 volts for a "float charging" application - at this voltage, the battery will self-regulate the amount of current it takes and will not overcharge or electrolyze itself. One knowledgeable amateur I know, recommends sticking to a lower 13.5 volts to ensure safe float-charging under a wide range of charge conditions and temperatures. About a year ago I put together a simple float charger to keep the 65-amp-hour glassmat battery in our city's RACES ham-shack properly charged. It's a simple design, based on the jellybean LM317 three-terminal regulator IC and on the schematics in National Semiconductor's data sheet for this IC. My version includes reverse polarity and short-circuit protection, a charge float voltage which is adjustable over a span of a volt or so, and built-in current limiting to protect the wall wart (a 200 mA 16-volt unit, if I recall correctly). It's not a bad one-afternoon project and the components are the sort of thing most homebrewers are likely to have in their junk-box. Schematic is at http://www.radagast.org/~dplatt/hamradio/charger.pdf -- Dave Platt AE6EO Hosting the Jade Warrior home page: http://www.radagast.org/jade-warrior I do _not_ wish to receive unsolicited commercial email, and I will boycott any company which has the gall to send me such ads! |
#6
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Bruce:
As others have indicated, you really want to use a regulated charging voltage to keep the battery up... The voltage is important, however, more important to getting the design right is knowing how much of a drain the automobile puts on the battery when "nothing" is going on... Many cars will drain a good battery in about a month, just from the residual drain that is the result of such things as clocks and memories in radios and such. Add anything else and you've got a good chance of needing significantly more charging current than you might at first think. You mention that you are worried about using a fancy trickle charger because it may get stolen, which implies that the car is outside in the elements, and not in a protected or secured environment. I'd be willing to bet that if you have to worry about someone stealing a trickle charger, you should probably be concerned about just about everything else too, once someone notices the car isn't moving and has a power cord going to it.... In addition, being concerned about a 1-amp wall wart, which are nearly a dime a dozen, may be false economy, considering the value of the car and items built or installed in it. Why wouldn't the tires and wheels disappear, or the battery itself? Same for radio and/or other accessories... or even perhaps the car itself. If you do go and build something to keep the battery up, bear in mind that you are probably going to need something with a voltage around 16 volts or so, given that most regulators require a couple of volts of headroom over the regulated voltage. This may take you into a range of supplies or wall warts that is higher than you may have on hand anyway. --Rick "Bruce W...1" wrote: This is not ham radio related but I know you guys have the answer. I need to store a car unattended for a winter in the midwest. And I want to put a tricke charge on the battery. I'd rather not buy a fancy trickle charger because it would probably get stolen. On the other hand I have a vast array of wall wart transformers. If I connected one of these transformers how many milliamps should it put out at 12V? Or rather what's the least current that would do the job? It seems that lead acid batteries can dissipate too much current as heat. In other words I could probably feed it one amp continuously. But would 100 mA at 12V do the job? I'd hate to lose a 1-Amp wall wart. Thanks for your help. |
#7
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Bruce:
As others have indicated, you really want to use a regulated charging voltage to keep the battery up... The voltage is important, however, more important to getting the design right is knowing how much of a drain the automobile puts on the battery when "nothing" is going on... Many cars will drain a good battery in about a month, just from the residual drain that is the result of such things as clocks and memories in radios and such. Add anything else and you've got a good chance of needing significantly more charging current than you might at first think. You mention that you are worried about using a fancy trickle charger because it may get stolen, which implies that the car is outside in the elements, and not in a protected or secured environment. I'd be willing to bet that if you have to worry about someone stealing a trickle charger, you should probably be concerned about just about everything else too, once someone notices the car isn't moving and has a power cord going to it.... In addition, being concerned about a 1-amp wall wart, which are nearly a dime a dozen, may be false economy, considering the value of the car and items built or installed in it. Why wouldn't the tires and wheels disappear, or the battery itself? Same for radio and/or other accessories... or even perhaps the car itself. If you do go and build something to keep the battery up, bear in mind that you are probably going to need something with a voltage around 16 volts or so, given that most regulators require a couple of volts of headroom over the regulated voltage. This may take you into a range of supplies or wall warts that is higher than you may have on hand anyway. --Rick "Bruce W...1" wrote: This is not ham radio related but I know you guys have the answer. I need to store a car unattended for a winter in the midwest. And I want to put a tricke charge on the battery. I'd rather not buy a fancy trickle charger because it would probably get stolen. On the other hand I have a vast array of wall wart transformers. If I connected one of these transformers how many milliamps should it put out at 12V? Or rather what's the least current that would do the job? It seems that lead acid batteries can dissipate too much current as heat. In other words I could probably feed it one amp continuously. But would 100 mA at 12V do the job? I'd hate to lose a 1-Amp wall wart. Thanks for your help. |
#9
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Get the least expensive battery charger you find and put a one of
those cheap little mechanical timers on it. And set the time to charge the battery for one hour each day. It will be like driving your car one hour per day. (Dave Platt) wrote in message ... In article , Bruce W...1 wrote: This is not ham radio related but I know you guys have the answer. I need to store a car unattended for a winter in the midwest. And I want to put a tricke charge on the battery. I'd rather not buy a fancy trickle charger because it would probably get stolen. On the other hand I have a vast array of wall wart transformers. If I connected one of these transformers how many milliamps should it put out at 12V? Or rather what's the least current that would do the job? I would guess that 100 milliamperes would be more than sufficient to overcome any self-discharge of the battery, as long as the vehicle doesn't have any electronics onboard which are drawing current. It seems that lead acid batteries can dissipate too much current as heat. In other words I could probably feed it one amp continuously. You really don't want to do that. The reason is this: in order for a car battery to be drawing 1 amp of charge current on a continuous basis, you're going to have to boost the voltage up fairly high. You'd probably exceed the electrolysis voltage, and much of the current would end up breaking down the water in the electrolyte into oxygen and hydrogen. If your battery's design and chemistry don't allow the gasses to be recombined into water fast enough, you'd be at risk of "boiling" the battery dry. But would 100 mA at 12V do the job? I'd hate to lose a 1-Amp wall wart. Lead-acid batteries are happiest if you feed them a well-regulated charge/float voltage, with suitable current limiting. Using an unregulated or weakly-regulated 12-volt wall-wart is probably not a good idea - these wall warts tend to deliver a rather high voltage (often 16-18 volts) under conditions of little or no load. Depending on the specific wall-wart you choose, and the condition and type of your battery, you might end up electrolyzing away the water faster than the battery can recombine the hydrogen and oxygen. Losing a wall-wart would be annoying; losing the battery would be worse ;-) The best thing to do is get (or build) yourself some sort of well-regulated trickle charger. 100-200 mA is probably more than plenty for this application, as long as it's provided at a well-regulated voltage. Most battery companies seem to recommend between 13.6 and 13.8 volts for a "float charging" application - at this voltage, the battery will self-regulate the amount of current it takes and will not overcharge or electrolyze itself. One knowledgeable amateur I know, recommends sticking to a lower 13.5 volts to ensure safe float-charging under a wide range of charge conditions and temperatures. About a year ago I put together a simple float charger to keep the 65-amp-hour glassmat battery in our city's RACES ham-shack properly charged. It's a simple design, based on the jellybean LM317 three-terminal regulator IC and on the schematics in National Semiconductor's data sheet for this IC. My version includes reverse polarity and short-circuit protection, a charge float voltage which is adjustable over a span of a volt or so, and built-in current limiting to protect the wall wart (a 200 mA 16-volt unit, if I recall correctly). It's not a bad one-afternoon project and the components are the sort of thing most homebrewers are likely to have in their junk-box. Schematic is at http://www.radagast.org/~dplatt/hamradio/charger.pdf |
#10
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Dave Platt wrote:
It's not a bad one-afternoon project and the components are the sort of thing most homebrewers are likely to have in their junk-box. Schematic is at http://www.radagast.org/~dplatt/hamradio/charger.pdf Interesting circuit. I have to beg a fair amount of ignorance about battery behavior. I've got a couple of the smaller sealed lead-acid batteries - the one on the desk right now is 4Ah. Judging from what (little) I know about these batteries, I presume it would be safe to use your circuit as-is - that the maximum 200mA charging current, while intended to protect the unregulated source, would also be low enough to not overheat the battery. -- Doug Smith W9WI Pleasant View (Nashville), TN EM66 http://www.w9wi.com |
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