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#21
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There have been quite a few good suggestions, but there's a little I can
add. I've successfully found shorts between inner layers of multiple-layer PC boards due to misaligned layers. (When layers are misaligned, plated-through holes -- vias -- can contact layers they're supposed to miss, shorting them.) The method I used was to connect a high-amplitude signal generator (one that puts out a few volts into 50 ohms) of about 50 kHz between the shorted layers. Then, I used a small coil as a detector, connected to a scope. The coil was a few hundred turns on a ferrite bobbin (essentially a ferrite rod), about 1/4" diameter and 1" long. With it, I was able to trace the current from the "hot" signal generator terminal to the shorted via -- the signal drops off pretty quickly beyond the short. The via was drilled out to clear the short, and connections to the intended layers made manually. If the frequency is too low, the AC current spreads too much on a plane-type layer. If it's too high, it won't penetrate through layers which are over the conducting one. If you're not dealing with multiple, plane-type layers, you could use a higher frequency and it should be pretty simple. A toroid, as someone mentioned earlier, is a poor choice for a detector, unless you grind a slot (gap) in it -- half of a split toroid would work fine. I tried a floppy drive head, too, but found that it had very poor sensitivity. They're apparently intended to be driven by high current, and at quite a bit higher frequency. The resolution would be good, though, if you put an amplifier between it and the scope. I found the bobbin coil to be adequate. I used this method quite a number of times. Knowing how to find inner-layer shorts does have disadvantages, though. The very first prototype PC boards for the Tek 11400 series 'scope mainframes arrived at about 2:00 a.m. on the day they absolutely had to be built, and all had inner layer shorts. Guess who got called in to fix them. As I recall, I managed to fix something like two out of the four or five -- just enough for that day's build. The rest had too many shorts to salvage. The same technique can be used to find shorted components, although some of the other methods suggested might be easier depending on the circumstances and type of boards. Roy Lewallen, W7EL |
#22
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![]() "Eddie Haskel" wrote in message .. . The 7815 needs only 3 volts of headroom, so 23 volts is plenty. Any more than that will be dissapated as heat. Your right that the traces will also get warm but it's still safe. The other post that advised the use of freeze spray was a good one too. I have used both...Eddie "Henry Kolesnik" wrote in message ... See my previous post about finding the culprit but I had another problem and it was the 7815 3 term reg which I replaced with NOS and the Wavetek came to life but not great. I measured the 15 volt terminal and it was 23 volts so I may not have much left. I have question on your method. For a shorted I think he was referring to a 15 volt rgeulator that has 23 volts on the output indicating it was bad and the overvoltage caused other components to go bad. |
#23
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On Fri, 16 Jan 2004 19:08:09 -0600, Jim Adney wrote:
On Fri, 16 Jan 2004 08:53:49 +0800 budgie wrote: On Thu, 15 Jan 2004 16:44:35 -0600, "Steve Nosko" wrote: Seems to me there's a way to use a moderate current and sense the _magnetic_ field. Follow the field around the board along the runners. However, I don't remember what was used to sense the field. HP used to make a hall effect (IIRC) probe for current tracing. One of their Bench Briefs technotes described the probe and the process. It was the HP 547A Logic Current Tracer combined with the HP 546A Logic Pulser. These worked only with TTL or CMOS circuits. The pulser would drive current into any point you wanted and the tracer could be used to follow the current path. That may have been the sensor, but the article I saw related to tracing shorts. To that extent, it was environment-independent. (snip) They work well, but the current tracers are rather hard to come by now and they are rather expensive when you find them. Most HP stuff I've seen works well. Being HP, I'm sure they were expensive way back then. |
#24
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23 voolts on output!
later "Ralph Mowery" wrote in message ... "Eddie Haskel" wrote in message .. . The 7815 needs only 3 volts of headroom, so 23 volts is plenty. Any more than that will be dissapated as heat. Your right that the traces will also get warm but it's still safe. The other post that advised the use of freeze spray was a good one too. I have used both...Eddie "Henry Kolesnik" wrote in message ... See my previous post about finding the culprit but I had another problem and it was the 7815 3 term reg which I replaced with NOS and the Wavetek came to life but not great. I measured the 15 volt terminal and it was 23 volts so I may not have much left. I have question on your method. For a shorted I think he was referring to a 15 volt rgeulator that has 23 volts on the output indicating it was bad and the overvoltage caused other components to go bad. |
#25
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I found a good 7815 and installed it and except for the frequency dial being
off the thing seems to work. If I find a manual I should be able to cal it or find out if the cal is off because of a failed componet because of being overstressed to 23 volts when it was designed to operate at 15 volts. The output remains flat from 0 to 4 MHz but the when the dial reads 4 MHz the counter shows 3.5 MHz. At 1MHz on the dial the counter reads 0.570MHz and similar readings on at audio frequencies. hank wd5jfr "Ralph Mowery" wrote in message ... "Eddie Haskel" wrote in message .. . The 7815 needs only 3 volts of headroom, so 23 volts is plenty. Any more than that will be dissapated as heat. Your right that the traces will also get warm but it's still safe. The other post that advised the use of freeze spray was a good one too. I have used both...Eddie "Henry Kolesnik" wrote in message ... See my previous post about finding the culprit but I had another problem and it was the 7815 3 term reg which I replaced with NOS and the Wavetek came to life but not great. I measured the 15 volt terminal and it was 23 volts so I may not have much left. I have question on your method. For a shorted I think he was referring to a 15 volt rgeulator that has 23 volts on the output indicating it was bad and the overvoltage caused other components to go bad. |
#26
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![]() "Henry Kolesnik" wrote in message ... 23 voolts on output! later The way I read it , the 15 volt regulator had gone bad and was passing a much higher voltage as it was not regulating . That was giving 23 volts on the output instead of the 15 volts it was suspose to. |
#27
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On Sat, 17 Jan 2004 16:28:01 +0800 budgie wrote:
On Fri, 16 Jan 2004 19:08:09 -0600, Jim Adney wrote: On Fri, 16 Jan 2004 08:53:49 +0800 budgie wrote: On Thu, 15 Jan 2004 16:44:35 -0600, "Steve Nosko" wrote: Seems to me there's a way to use a moderate current and sense the _magnetic_ field. Follow the field around the board along the runners. However, I don't remember what was used to sense the field. HP used to make a hall effect (IIRC) probe for current tracing. One of their Bench Briefs technotes described the probe and the process. It was the HP 547A Logic Current Tracer combined with the HP 546A Logic Pulser. These worked only with TTL or CMOS circuits. The pulser would drive current into any point you wanted and the tracer could be used to follow the current path. That may have been the sensor, but the article I saw related to tracing shorts. To that extent, it was environment-independent. I'm sure you're right that it would work anywhere that you could use a +5 to +15V pulse. They work well, but the current tracers are rather hard to come by now and they are rather expensive when you find them. Most HP stuff I've seen works well. Being HP, I'm sure they were expensive way back then. The Logic probes and pulsers in this series are fairly easy to find today, but I had to look a long time before I found one of the tracers at a reasonable price. Yes, they cost more when they were new, but the tracers were only about 25% more than the probes. Used, they usually cost at least twice as much as a probe. - ----------------------------------------------- Jim Adney Madison, WI 53711 USA ----------------------------------------------- |
#28
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When I got the 188 the 7815 output was nearly zero and I assume the shorted
tantalum caused the low voltage. After I found the bad tantalum and replaced it the 7815 voltage was still very and the output pin to ground mesured 12 ohms. I had a NOS Radio Shack 7815 still sealed in its package so Iused it and that's when pin 3 went to 23 volts and that nearly made a grown man cry because I thought I fried addtional components. The PCB was running too hot. After getting a known good 7815 the B+ stayed at 15 volts and the unit runs cooler and seems to function except that the dial calibration is off. I'm trying to find a manual. 73 hank wd5jfr "Ralph Mowery" wrote in message ... "Henry Kolesnik" wrote in message ... 23 voolts on output! later The way I read it , the 15 volt regulator had gone bad and was passing a much higher voltage as it was not regulating . That was giving 23 volts on the output instead of the 15 volts it was suspose to. |
#29
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Thanks to all of you for posting to this thread. Man did I learn a lot!
Mike Burch K8MB Apache Junction AZ |
#30
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